Breakdowns are a type of Unplanned Stop and affect OEE Availability. Breakdownsīreakdowns are a type of Unplanned Stop where time is lost due to Equipment Failure (one of the Six Big Losses). Brainstorming is a divergent problem solving process that is intended to create a broad range of ideas that can then be refined by a root cause process. Brainstormingīrainstorming is a process for creating an expanded world of ideas and possibilities. Successful production companies use different methods than unsuccessful companies. An Availability score of 100% means that the process is always running during Planned Production Time.īest Practices are methods that are considered “state of the art” by the most respected in an industry. Availability takes into account Equipment Failures and Setup and Adjustments. Availability LossĪvailability Loss is one of the three OEE Losses. Autonomous MaintenanceĪutonomous Maintenance is a process from TPM (Total Productive Maintenance) for improving machine OEE by engaging operators to complete routine maintenance, inspection, and lubrication activities. It often uses green/yellow/red colors to indicate status. AndonĪndon is an indicator above production line to signal production conditions. All TimeĪll time refers to every minute of every day - 24 hours in a day, 7 days in a week. A variation of the calculation uses Actual Cycle Time instead. It is used in calculating OEE Performance. In OEE, calculated as Total Count divided by Run Time. Actual Run RateĪctual Run Rate is the actual rate of production, when it is running. A variation of the calculation uses Actual Run Rate instead. In OEE, it is calculated as Run Time divided by Total Count. Standardize: document standards for the areaĪctual Cycle Time is the actual time to produce one part.5SĥS is a Lean Manufacturing process that creates an organized work area. Start with a problem definition, and keep asking “why” until the root cause is uncovered. 5 Why Analysis is a simple process originally created by Sakichi Toyoda at the Toyota Motor Company for identifying the root cause behind a particular problem.
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